UmodAI · One product, end-to-end service
Industrial control: the communication hub of your production line
Upward to MES, WMS and other business systems; downward to PLCs, sensors, cameras and automation equipment — five core duties: command dispatch, data upload, store-and-forward caching, alarm closed loop, and security audit — so every machine, every command, every record is precise, reliable, and traceable.
Product + service: the control system ships as a product — 137+ function points out of the box — with survey, integration, go-live, training, and operations handled by us end to end.
Illustration · sample data. Business systems and field devices connect through the engine — commands flow down, data flows up, events closed by accountable owners.
01 · The control system
The control system: the communication hub of your line
It connects upward to MES, WMS and other business systems through standard interfaces, and downward to PLCs, automation equipment and sensor terminals through multi-protocol access — carrying five core duties: command dispatch, data upload, store-and-forward caching, alarm closed loop, and security audit. Six functional modules cover the full loop from equipment access to management review.
Equipment & point ledger
One inventory of the whole plant: every machine and its data points, with unified names, protocols, locations and owners — consistent across all systems.
Production overview
Real-time status, key parameters, task progress and history by workshop, line and machine — the whole site on one screen.
Graded alert center
Raw alarms deduplicated, merged and graded; AI translates alarm codes into plain words — where, what, who is affected, what to do next.
Closed-loop handling
Detect → dispatch → fix → receipt, tracked as one chain: confirm, handle, review, escalate on timeout — every step logged.
Queries & reports
Shift handovers, daily reports, event traceability and management reviews — generated by the system, not pieced together by hand.
Upper-system interfaces
Unified interfaces reserved for MES, WMS and other business systems — data flows both ways, ready to scale, no vendor lock-in.
02 · How we work
A system only works if these five steps are truly connected
Many plants bought "smart systems" that stalled somewhere in the middle. The six modules above only run for real when these five steps are connected — inputs, outputs and owners agreed upfront.
Connect the field
We survey your cameras, sensors and machines, and pick the data that really matters. Old lines keep running while we connect.
Build one ledger
Machines, areas, people and work orders each get one ID. The same machine has the same name in every system.
Understand what happened
AI combines video, machine state and site rules to answer: what happened, does it need action, how urgent — repetitive watching goes to the system, people handle only what needs a person.
Dispatch to the owner
The right role gets the alert with evidence, a suggestion and a deadline, pushed into messages or your existing work orders.
Receipts, and it gets sharper
Every response, fix and review is logged, including repeats. Rules and models keep tuning with site feedback.
One chain: problem on the line → auto-detect → dispatch to a person → fix with evidence → review and improve
03 · Manufacturing
Delivered for a central SOE — now replicating to similar lines
A second project at a large manufacturing plant is now live and running stably, with ongoing optimization based on operating feedback. A similar line takes about 1 month to deliver. A central SOE smart-manufacturing line control system is delivered, live and running stably. The same approach is now being replicated on similar lines.
Equipment & point ledger
One inventory of the whole plant: which machines exist and which data points each has. One name, one location, one owner — consistent across systems.
Production overview
Live status, key parameters, task progress and history by workshop, line and machine.
Graded alert center
Raw alarms are deduplicated, merged and graded; AI translates alarm codes into plain words — where, what, who is affected, what to do next. Each alert carries site evidence, not a wall of noise.
Anomaly handling loop
The loop means: detect → dispatch → fix → receipt. Alerts go straight to the responsible role; confirm, fix, review and timeout escalation are all tracked.
Queries & reports
Shift handover, daily reports, event tracing and management review — generated by the system, not assembled by hand.
Interfaces for upper systems
Unified interfaces are reserved for MES, WMS and other business software. Connect whenever you are ready.
04 · What we connect
Not just cameras: connect the devices your task actually needs
Ask three things first: what to detect, how fast to know, who fixes it. Then pick the devices. Cameras, sensors and machine data flow into one system — no more separate silos.
Industrial cameras · infrared · 3D depth
Spot defects, read gauges, catch intrusions and overheating.
PLC · CNC · robots · protocol gateways
Know what a machine is doing, why it stopped, whether it runs normally.
Temperature · vibration · acoustics · pressure · gas
Catch leaks, overheating and environmental risks early.
RFID · barcode · UWB · weighing
Track people, vehicles, materials and batches.
PDA · inspection devices · drones · AMR
Bring site confirmation, photos and fix results back into the system.
Smart meters · energy gateways · BIM/3D · access control
Put energy, space and operating cost into the same picture.
Example combos: early motor fault = vibration + sound + load + maintenance records ｜ high-risk work = video + people location + gas + work permit ｜ quality tracing = video + barcode + process parameters + batch
05 · Solutions
What is done, what is in progress, what is a blueprint — all clearly labeled
Built on our line control technology. Where needed, we also integrate automation equipment, sensors, private networks and specialized software. What is proven ships. What is still being validated is labeled as such — never passed off as a case.
Factory control platform
A large manufacturing plant control project is live and running stably, with ongoing optimization based on equipment, data and site feedback.
Cross-industry solutions
Executable designs exist for manufacturing, energy, warehousing, public facilities and site security. Blueprints are for discussion and validation — never presented as cases.
06 · Joint R&D
Operators and integrators: no need to build from scratch — product and technology, ready to go
You bring customers and the site; we handle architecture, R&D and iteration. No full R&D team to hire, and the product is run jointly.
UmodAI is responsible for
- Core product and technology R&D
- Equipment and data access architecture (old machines connect too)
- Fusing camera and sensor data
- AI orchestration: knowledge, tools and models
- Business apps, workflows and management screens
- Private deployment (data stays on site) and ongoing operations
Partners own or co-deliver
- Customer access, industry relationships and use cases
- Private networks, cloud resources and project integration
- Automation equipment and software selection
- Industry standards, process know-how and on-site delivery
- Marketing, sales and long-term service
No need to build everything at once. Pick the most painful scenario and make it work first — a smart factory starts with one line.
Bring a site description or an equipment list. We answer straight: can it be done, and how.